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  2. Industrial Control

Your control algorithm leads to system downtime. How do you recover without impacting operations?

Experiencing system downtime due to control algorithm issues can be challenging, but you can minimize impact with quick action. Here's how to recover efficiently:

  • Implement redundancy: Use backup systems to take over when the primary control fails, ensuring continuous operation.

  • Conduct root cause analysis: Identify and address the underlying issue to prevent future occurrences.

  • Communicate proactively: Inform stakeholders about the issue and expected recovery time to manage expectations.

How do you handle unexpected system downtimes? Share your thoughts.

Control Engineering Control Engineering

Control Engineering

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  2. Industrial Control

Your control algorithm leads to system downtime. How do you recover without impacting operations?

Experiencing system downtime due to control algorithm issues can be challenging, but you can minimize impact with quick action. Here's how to recover efficiently:

  • Implement redundancy: Use backup systems to take over when the primary control fails, ensuring continuous operation.

  • Conduct root cause analysis: Identify and address the underlying issue to prevent future occurrences.

  • Communicate proactively: Inform stakeholders about the issue and expected recovery time to manage expectations.

How do you handle unexpected system downtimes? Share your thoughts.

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Help others by sharing more (125 characters min.)
4 answers
  • Contributor profile photo
    Contributor profile photo
    Saikumar Veeraswami Amarnath

    Electrical Controls Engineer at United States Systems | Robotics Graduate | PLC | HMI | Passionate in Controls & Industrial Automation |

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    I would quickly find the cause of the downtime, like a wrong setting or error. Then, I’d use a backup or manual control to keep the system running while fixing the issue. I’d update the team to avoid disruptions and test everything before switching back to normal.

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  • Contributor profile photo
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    Domingo Ramos

    VP of Finance at Stuart Weitzman | CFO with Global Experience in Listed Companies | Expert in M&A, Investor Relations, SOX Compliance & SAP | Driving Financial, HR & IT Leadership Across FMCG, Retail & Luxury

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    Immediate Isolation Contain the Fault: Isolate the affected system or subsystem to prevent further propagation of the issue. Fallback to Manual or Backup Systems: Engage a manual control mode or switch to backup algorithms designed for fault conditions.

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  • Contributor profile photo
    Contributor profile photo
    Domingo Ramos

    VP of Finance at Stuart Weitzman | CFO with Global Experience in Listed Companies | Expert in M&A, Investor Relations, SOX Compliance & SAP | Driving Financial, HR & IT Leadership Across FMCG, Retail & Luxury

    • Report contribution

    Communicate Effectively Notify Stakeholders: Keep all relevant parties informed about the issue, recovery steps, and expected timelines. Document the Incident: Record all actions and findings for post-mortem analysis and knowledge sharing.

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    Mansoor Sirajodeen

    Control Technician | C++, Fanuc Robots, PLC Allen Bradley

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    To recover without impacting operations, quickly identify the issue in the algorithm and switch to manual or backup systems to maintain continuity. Revert to a stable version or use fallback settings while debugging the issue in a test environment. Communicate the recovery plan to stakeholders, implement the fix incrementally, and ensure the system is stable before resuming automated operations. Document the incident to prevent future occurrences

    Like
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Control Engineering

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